Troubleshooting the Model T Ford Charging System by Ron Patterson and Bob Cascisa

This week we are blessed to have a very instructive article written by Ron Patterson and Bob Cascisa.

Over the years I have had the opportunity to help many with Model T electrical system problems. I discovered that many Model T Fords were incorrectly wired. In some cases those cars were being driven and the owner thought everything was working correctly. I quickly ceased believing anything anyone told about their car and developed some simple tests that will validate if the wiring is correct so one could rely on the dash Ammeter to provide reliable data when looking for problems.

I suggest you first read the article “Model T Ford Battery Charging System” to fully understand how the charging system operates. This article can be found

Here in the Model T Ford Fix website (modeltfordfix.com).

The basic function of the Model T Ford Charging System is to maintain the Battery at a proper level of charge to provide sufficient electrical power for the starting motor, ignition and headlamps while providing an Ammeter indication the system is working properly. The Ammeter indicates the net power in the electrical system. If it indicates a Charge, the generator is providing sufficient power to meet the electrical demands (Ignition and lights) and to keep the Battery charged. If it indicates a Discharge, the Generator is not providing enough power to carry the load and keep the Battery charged. A dead or weak Battery will result by driving the car with the Ammeter continually showing a discharge condition.

When working on Model T wiring it is important to be sure you are using a correct wiring schematic. Many commonly available wiring schematics are incorrect, particularly in the charge/discharge circuit wiring. Additionally, many reproduction dash Ammeters do not have their polarity clearly marked + or – on the terminals and as a result is commonly wired incorrectly. These wiring errors can allow the Ammeter to show only discharge current and no charge current or vice versa. I recommend you use the wiring schematic in Figure 1. This wiring schematic is electrically correct for the starter-generator equipped Model T.

Here is an easy way for anyone with limited electrical knowledge to functionally check the charging system and correct any trouble.

Continue reading “Troubleshooting the Model T Ford Charging System by Ron Patterson and Bob Cascisa”

Repairing a Model T Ford Front Spring

A 1916 “Wide Track” touring shows its unique clipped leaf front spring. Car belonged to Julius Neunhoffer of Kerrville, TX when photographed in 2015.

The front springs used on the Model T Ford evolved over the 18 model years. In this issue we will look at the evolution of changes and see what it takes to rebuild a worn out original for 100 more years of use.

Continue reading “Repairing a Model T Ford Front Spring”

Suspended Animation – Storing your Model T Ford

With fall weather approaching many Model T enthusiasts face the last ride of the season. If you live in an area with snowy winter weather the Model T will probably be off the road until spring time brings more favorable driving conditions. This leads us to the subject at hand which is an in depth look at the best practices for keeping the old Model T in shape for that first ride of the next driving season.

Above we see Henry Ford’s personal car in the winter of 1914, a custom built 1914 Couplet. We see snow on the ground next to the driveway – straw hat season is over. Needless to say he would have driven the car to work that day with a bowler hat!

Continue reading “Suspended Animation – Storing your Model T Ford”

The Model T Ford Battery Charging System by Ron Patterson

The Model T Ford battery charging capability is a subsystem of the Ford FA Starting and Lighting System designed by Mr. Fred Allison at the Ford Motor Company electrical engineering department and introduced in late 1918 for use on Model T Ford cars and trucks.

Many people have trouble with the charging system on their Model T and need help repairing it. Here is an electrical (not physical) schematic diagram and technical description of how it works.

Above is a Model T Ford generator rebuilt by Ron Patterson equipped with a Fun Projects voltage regulator in place of the factory cutout.

Continue reading “The Model T Ford Battery Charging System by Ron Patterson”

Repairing the Model T Ford Rear Spring

The suspension of any Model T Ford consists of a transverse leaf spring mounted above each of the axles. It is a pretty simple arrangement, which Henry Ford called his “three point” suspension system. This was superior to the common semi – elliptical setup used on most cars of the day because it allowed a Model T’s suspension to pivot significantly on the fore / aft axis, allowing the car to have both traction and control over very uneven terrain. Roads in the days of the Model T Ford were generally bad, unpaved, muddy, and full of deep ruts.

The rear leaf springs used on the Model T evolved over the years as most parts of the car did. Here is a brief (but not comprehensive) overview of the rear spring changes over the production run.

1909 – 1912

Eight  leaves (all body styles except runabout / torpedo / roadster)

Seven leaves – roadster, runabout, torpedo. End bushings either brass or bronze.

All springs were “taper leaf” design. This was a carry over from springs designed for horse drawn carriages. All but the main two leaves were ground both on a radius and to a graceful end for appearance sake.

Springs were clamped at each end with a bolt securing each the clamps. Several clamp designs were used depending on the spring manufacturer.

1913 – 1917

Springs continued in the same general design but were less carefully ground and somewhat less dainty appearing because they were not ground as much. End bushings were changed to less expensive and better wearing steel. In 1916 model year the spring oilers were deleted from the spring shackle, and a hole drilled through each main leaf and bushing to allow oil to be added (it never was by most owners).

1918 – 27

The taper leaf design was eliminated in favor of leafs that were simply cut off on the ends. A 9 leaf spring was added for sedans. Runabout springs became 6 leaf in 1920. Beginning in 1925 the new Roadster Pickup body style also used the 9 leaf spring.

In this issue of Model T Ford Fix we disassemble the rear leaf spring and rebuild it for best handling and ride quality.

Continue reading “Repairing the Model T Ford Rear Spring”